The Process

The Process

Customer Request

Design & Concept Solution

Testing

Production & Quality Control
詳細

セインのエンジニアリング

プロジェクトを成功させるには、お客様との緊密な連携が不可欠です。セインの経験豊富なアプリケーションの専門家がお客様のニーズを実行可能な製品ソリューションに変え、設計担当のエンジニアは、試作品を小ロット製作するのに必要な資材を調達します。その後、最新のCNCマシーンを使用し、製品化されます。製品は、自社研究所にて出荷前に厳密なテストを実施後、提供されます。

Additional engineering solutions are available in our Engineering folder, access the pdf here.

Unique Engineering Solutions by CEJN

Blind-Mate Coupling for Thermal Control

Blind-Mate Coupling for Thermal Control

DLC5 is a specially designed liquid cooling product for use in industrial thermal management systems for data centres, power electronics, digital broadcasting/tele- communications equipment, medical equipment and radar equipment.
詳細
Multi-X for the Offshore Segment

Multi-X for the Offshore Segment

CEJN’s Multi-X Stainless Steel is a hydraulic multi-plate coupling (MQC) designed for the offshore market. As with our traditional plates it has been developed to facilitate the work of the operator, which is particularly important in places where the environment itself is a challenge, as is the case with subsea operations. The Multi-X helps the operator to work quickly and avoid cross-connections with minimal spillage.
詳細
Auto-Coupling Unit for Welding Robots

Auto-Coupling Unit for Welding Robots

The custom-designed Robot auto-coupling unit is a solution that was created for the robotic segment to eliminate misalignment due to damaged couplings. CEJN has developed a total solution that includes consultation services, testing and the supply of a ready-to-use coupling unit. The core word here is “flexibility”.
詳細
Multi-Connection for Paper Mill

Multi-Connection for Paper Mill

By integrating the connection lines in a specially designed multi-connection nipple plate, the customer obtained a secure connection that eliminated cross-connection problems without compromising on function or performance. The corresponding couplings and hoses are secured in a removable plate.
詳細
Multi-Plate for Press Hardening

Multi-Plate for Press Hardening

CEJN has designed a multi-plate solution for the press hardening business that eliminates the risk of cross-connection. The plate links the press and tool together automatically using five quick connections including hydraulics, cooling water and compressed air.
詳細
Multi-Plate for Bus Heating

Multi-Plate for Bus Heating

CEJN’s P8 Multi-plate is a hose manifold that connects to a parked bus, supplying it with hot water (antifreeze), compressed air and electrical power for heating purposes, which saves money and protects the environment and people’s health.
詳細

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Unique Engineering Solutions by CEJN

The Process

1. Customer Request

Customer Request

Pinpointing customer requirements
In an engineering project the customer initially contacts the local sales office, after which CEJN will appoint a Project Manager who will follow the project from start to finish. During this phase of the project communication is key. The Project Manager acts as a consultant and carries out research, as well as determining what the problems or possibilities are, while also taking into account customer demands, etc. Potential solutions will often be proposed at the first physical meeting.

Business evaluation
The next step is an internal specification from the Project Manager to CEJN’s head office in Skövde in Sweden and to the Product Manager. A business evaluation is performed to determine whether CEJN has the capacity to satisfy the customer’s requirements technically and financially.

2. Design & Concept Solution

Design & Concept Solution

Design proposal
After an internal evaluation the specification is forwarded to the design engineer, who produces a design proposal. The design engineer comes up with a solution that is presented to the customer, together with a 3D model. If the customer is satisfied with the proposal, an agreement is reached and CEJN presents a quote.

Prototyping
Prototypes are produced if requested by the customer or if the project is complex enough to demand one. To reduce lead times and ensure safer handling, prototypes are made in-house.

3. Testing

Testing

Laboratory tests
The prototype or product is now subjected to meticulous testing, as pulse tests, burst tests and other tests are necessary to guarantee a safe product that performs well. All tests are conducted in CEJN’s advanced laboratory containing everything from flow testing equipment to climate chambers for temperature tests.

Field testing
The product or prototype is now sent to the customer for an authentic field test. A plan is produced together with the local CEJN sales office Project Manager outlining the duration of the testing period and what kind of measurable goals the product needs to achieve. The entire testing process is monitored by the Project Manager, and once completed the product or prototype is sent back to CEJN’s head office for a final review. An evaluation is performed to ensure that we were able to solve the customer’s problem.

Adjustments
If further adjustments are required during the testing period or if new requirements are added during the evaluation phase, the product or prototype is sent back to the design engineer. A new testing period will follow.   

4. Production & Quality Control

Production & Quality Control

At CEJN we carry out extensive quality controls. Every CEJN product is thoroughly tested, both during the prototype stage and during serial production. 

Thoroughly tested
CEJN uses SPC (Statistical Process Control), and after the product has been assembled we perform 100% functional tests and 100% leak tests. For special applications we conduct pressure tests to 25% over the working pressure to ensure safety. These pressure tests are designed in consultation with the client.

Documentation
If the customer requests it, CEJN can supply a certificate or other documentation for usage or service depending on the product type. A CEJN customer can rest easy knowing that everything has been carefully checked and quality tested.

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